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Jet Ski Steering Nozzle

Reverse engineered from a cracked original

3D scanningReverse engineeringSolidWorks3D printing

INTERACTIVE

Spin the actual part

The real geometry, both ends of the job: the exact model that was printed in PA12-CF10, and the raw 3D scan of the cracked original it was rebuilt from. Drag to rotate.

The rebuilt steering nozzle — interactive 3D modelLOADING 3D…

The steering nozzle — the component that directs a jet ski's thrust to steer it — had cracked and was no longer usable. The part is no longer produced: the only replacements left are complete used assemblies on the secondhand market, starting around $2,000. So instead I reverse engineered it: the original was 3D scanned and rebuilt as a clean, parametric CAD model.

The replacement was printed in PA12-CF10, a carbon-fiber-reinforced nylon chosen for its stiffness, strength, and durability in a wet, high-vibration environment. It has more than proven itself since: the nozzle has shrugged off real abuse and kept the ski running strong through many hours out on the lake.

HOW IT WENT

  1. 01

    Scan

    Captured the failed part's exact geometry

  2. 02

    Reverse-engineer

    Rebuilt it as clean, parametric CAD

  3. 03

    Print

    Printed a functional replacement in PA12-CF10

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